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Post Oil-lnjection

The post-oil-injection (Fully Automatic Grease Addition System) is an Industry 4.0-ready solution for precision lubrication in manufacturing. Utilizing AI-driven metering pumps and IoT sensors, it autonomously monitors equipment wear and injects optimal grease quantities, reducing friction by 40% while extending machinery lifespan in automotive, aerospace, and heavy industries.

Classification :

Intelligent equipment

Keywords: :

Post Oil-lnjection

+86 188 1532 1055

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PRODUCT DETAILS

Baojia Fully Automatic Grease Addition System (Post Oil-Injection)

The Fully Automatic Grease Addition System (Post Oil-Injection) is an AI-driven solution for precision fat coating in animal feed production. By injecting vegetable/animal oils (up to 8%) post-pelleting, it:
✅ Boosts feed energy density (15-20% kcal/kg increase)
✅ Enhances pellet durability (30% less powdering)
✅ Reduces formula costs via dynamic oil optimization

Key Innovation:
Unlike traditional pre-mixing, this patented post-injection technology eliminates oil interference with pellet binding, increasing production efficiency by 25%.

5 Competitive Advantages:

1. Precision Oil Dosing (±0.1% Accuracy)

AI-Adaptive Algorithm: Adjusts injection volume in real-time based on pellet temperature & flow rate
Dual-Tank System: 2×90L stainless steel tanks ensure continuous operation

2. Cost-Efficient Formula Flexibility

Dynamic Blending: Optimizes oil ratios when corn/wheat prices fluctuate (saves $3-8/ton)
Universal Die Compatibility: Single compression ring die works for 90% formulas

3. Enhanced Pellet Quality

Deep-Penetration Coating: Oil permeates pellets during cooling, improving:
- Hardness (+40% by ISO 17830)
- Water resistance (15% less mold risk)

4. Hygienic Production

Zero Cross-Contamination: Closed-loop injection cuts equipment residue by 80%
Easy-Clean Design: FDA-grade surfaces & CIP compatibility

5. Industry 4.0 Integration

Cloud Monitoring: Track oil consumption, CO2 footprint & OEE via Baojia SmartFeed™ Platform
Blockchain Traceability: Full audit trail for FDA/EC 183/2005 compliance

Technical Specifications:

Parameter	Specification
Oil Capacity	2×90L (304 stainless steel)
Injection Range	1%~8% (customizable)
Throughput	4–25 tons/hour
Weighing Accuracy	±1% (weight-reduction mode)
Injection Precision	±0.1% (PID-controlled)
Power	5.5kW (energy recovery mode)

How It Works?

Smart 4-Step Process:

Weighing → Load cells measure pellet flow (±1%)
Injection → High-pressure nozzles coat pellets evenly
Mixing → Double-screw blender ensures 99% oil adhesion
QC Check → NIR sensors verify oil distribution

Why Choose Baojia's 2025 Model?

Proven ROI: <12-month payback via formula savings & yield improvement
Future-Ready: Compatible with robotic palletizers & smart warehouses
Global Support: 24/7 remote diagnostics + spare parts in 48h delivery